Tube shields

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations.

Advantages

Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing.

锅炉管侵蚀罩,也称为抗腐蚀屏蔽罩,防衣板,防制衣防护罩,防衣盖板,防腐蚀盖板,锅炉攀爬管,抗磨损压力板等与快照戒指结合使用。

Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not fall off, the surface is smooth, and the appearance is beautiful. Boiler Tubes Erosion Shields with bends are formed by pressing on a press or bending with a special abrasive on a tube bender.

Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure.

Service life

The service life of Boiler Tubes Erosion Shields is different in different types of boilers and different use parts. The normal service life is a period of overhaul (3-5 years) for the boiler. Generally, some boilers will be replaced or retrofitted every time the boiler is overhauled. The main replacements are those of the Boiler Tubes Erosion Shields that are severely thinned and exceeded the standard; those that were not firmly detached during the boiler operation during the previous installation. According to the wear of the Boiler Tubes Erosion Shields during replacement, if the thickness is severely reduced, it needs to be replaced, the deformation is severe, and those that cannot protect the tube also need to be replaced. In addition, some boiler tubes are not equipped with Boiler Tubes Erosion Shields, but during the boiler inspection, it is found that the tubes have a tendency of wear and thinning. Generally, Boiler Tubes Erosion Shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.

On the heating surface of superheater and economizer tube bundle of the boiler, in order to prevent the pipe from being worn by high temperature flue gas washing, boiler tubes erosion shields are mostly arranged on the outer side of the pipe in the direction of flue gas flow. The elbow erosion shields solves the abrasion problems of water wall tubes, superheater tubes, economizer tubes and reheater tubes in the furnace, and provides guarantee for the long-term and reliable operation of CFB boiler. With the increase of CFB boiler products, the type and quantity of The elbow erosion shields will increase.

Boiler erosion shields

Main material of tubes erosion shields

根据不同工作条件的特定条件选择不同类型的不锈钢。常见材料为:TP321(CR18NI9TI),TP309S(CR23NI13),1CR20NI14SI2,TP310S(CR25NI20),1CR25NI20SI2,以及一些低温区域(例如低温,低温,低温reheater)由1CR1CR13、1CR13、1CR6SI2M组成。

锅炉最初设计为准确。不同的材料具有不同的温度抗性和机械强度。1CR13,1CR6SI2MO通常具有600或更少的温度抗性。

304 stainless steel Erosion Shields
材料(Grade) Temperature resistance 产量强度 Tensile strength 伸长 HB HRB HV
1CR18NI9TI 925 ℃ ≥205MPa ≥520MPa ≥40% ≤187 ≤90 ≤200
CR23NI13 1095℃ ≥205MPa ≥520MPa ≥40% ≤187 ≤90 ≤200
1Cr20Ni14Si2 1095℃ --- ≥590MPa ≥40% --- --- ---
CR25NI20 1150℃ ≥205MPa ≥520MPa ≥40% ≤187 ≤90 ≤200
1CR25NI20SI2 1150℃ --- ≥540MPA ≥35% --- --- ---

我们还可以提供其他材料的锅炉侵蚀罩。

304 stainless steel Erosion Shields

Grade 304 stainless steel is the most versatile and the most widely used of all stainless steels.

304 stainless steel Erosion Shields
309 stainless steel Erosion Shields
309 stainless steel Erosion Shields

CS 309 is a highly alloyed austenitic stainless steel used for its excellent oxidation resistance, high temperature strength and creep resistance.

310s不锈钢侵蚀罩

310级是较低的碳版本,不太容易发生和敏感。

316 l抗腐蚀and anti wear steel erosion shields
316 l抗腐蚀and anti wear steel erosion shields
316 l抗腐蚀and anti wear steel erosion shields

Grade 316 is the standard molybdenum-bearing grade, second in importance to 304 amongst the austenitic stainless steels. The molybdenum gives 316 better overall corrosion resistant properties than Grade 304, particularly higher resistance to pitting and crevice corrosion in chloride environments.


F&Q:

Our understanding of and commitment to the steam and power generation business enables us to solve your boiler tube erosion or corrosion problems efficiently. Our technical staff can quickly recommend the proper material type and configuration to meet your needs…and can quote your outage delivery requirements on a month basis.

你们接受特殊订货吗?

A: Yes, we do. We can manufacture all kinds of chemical equipments according to your technical drawings(Before you givethem to us, will sign the contract and confidentiality agreement with you. You don’t need to worry about that.)

你能为我们做设计吗?

答:是的,我们可以。我们提供的不仅是产品,而且是解决方案和设计。而且,如果您在我们的工厂中制作产品,则设计将是免费的。如果没有,将相应地收取设计费用。

Q: Do you provide after-sales service?

A: Yes, we do. This product is guaranteed up to one year from purchase unless manmade damage. If there is anything wrongwith product itself quality problem,we will change or repair it at our charge.If not, we will provide aftersales service at your charge.

Custom tube shields

定制管盾牌旨在最大程度地减少高度磨蚀或腐蚀区域的管故障。我们的许多样式都可以确保您能够为应用程序选择最合适的设计,从而提供廉价的延长管子寿命的方式。

Advanced Manufacturing Facilities Mean Fast Response

来自我们的管盾是制造出严格标准的。先进的设备和材料处理功能使我们能够在任何地方提供最快的周转时间。

不锈钢和弯曲式锅炉管保护侵蚀屏蔽生态管盾牌